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PLC Based Load Bank — Programmable Precision Testing

A PLC Based Load Bank is a programmable load testing system controlled by a Programmable Logic Controller for automated, repeatable load tests on generators, UPS systems, and battery banks. Q Sine’s PLC load banks enable precision testing with customizable load profiles for commissioning and maintenance applications.

PLC Based Load Bank - Q Sine energy

We offer PLC based resistive load Bank from 30KVA rating onwards.

  • Can simulate dynamic response for the Electrical / Electronic supplies
  • Used for testing of Power Systems like UPS, Rectifiers, DG etc
  • Digital control and Data logging
  • Provide resistive, R-L loading
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PLC based Resistive load bank

Our Clients

What Our Valued Client Say About Us

For our pharma manufacturing unit, Q Sine implemented hybrid solution which gave us desired savings.
Fresenius Kabi India Pvt. Ltd.Project Incharge
With the installation of 2 x 600 A Active Harmonic Filters the harmonics level has been reduced to less than 3% complying to IEEE 519:2014 and now we are having stable PF. Thank you Q Sine.
Schaeffler India Ltd.Electrical Consultant ​
We were looking for savings by addressing harmonics related issues and Q SINE installed latest technology of 3 level Active Harmonic Filters at our plant. We are very happy achieving our savings goal in one Sugar season. Also, Our maintenance team have reported lesser failures.
Shahu SugarChief Engineer
Every textile industry faces acute harmonics issues. Q SINE installed 2550A AHF to mitigate our Harmonics issues and compliance to IEEE 519:2014. Now our operations suffer lesser interruption.
Sagar Manufacturers Pvt. Ltd.Project Head

Industries We Serve

Manufacturing
Automobile
Foundry
Hospitals
Packaging
Sugar Mills
Pharma
Datacenters
Textiles
FMCG
Agro Industries
Metal, Mineral & Mines

Case Studies

Precision Tools
↓60% THD Reduction

Sandvik Asia, Pune

⚡
Load Details Industrial machines
⚠️
Before Condition Current THD was 15%
🔧
Solution Deployed 100 Amp Active Harmonic Filter — 2 units
✅
After Solution Current THD reduced to 6%
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Textiles
2550A AHF Capacity

Sagar Manufacturers Pvt Ltd, Bhopal

⚡
Load Details Spinning mill machines
⚠️
Before Condition Current THD was 15%
🔧
Solution Deployed 150A AHF × 5 units + 300A AHF × 6 units
✅
After Solution Current THD reduced to 7%
Book Free Consultation
Pharma
0.995 Power Factor

Fresenius Kabi India Pvt. Ltd, Pune

⚡
Load Details Pharma machines
⚠️
Before Condition Power Factor was 0.97
🔧
Solution Deployed 510 KVAR Hybrid Panel — RTPFC + SVG
✅
After Solution Power Factor improved to 0.995
Book Free Consultation
Paper Mill
↓61% THD Reduction

Sampada Paper Mill, Sangli

⚡
Load Details Craft paper mill machines
⚠️
Before Condition THD 18%, VTHD 3.2%
🔧
Solution Deployed 200 Amp Active Harmonic Filter — 1 unit
✅
After Solution THD 7%, VTHD reduced to 2.5%
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CNC Machining
0.995 Power Factor

Yash Industries, Maharashtra

⚡
Load Details CNC machines
⚠️
Before Condition Power Factor concern at 0.97
🔧
Solution Deployed Active Power Factor correction via Static Var Generator (SVG)
✅
After Solution Power Factor improved to 0.995
Book Free Consultation
Agro Industry
0.995 Power Factor

Kisan Agro, Maharashtra

⚡
Load Details VFD and motors
⚠️
Before Condition Harmonics & Power Factor concern
🔧
Solution Deployed SVG for Power Factor + AHF for Harmonic mitigation
✅
After Solution PF improved to 0.995 & met IEEE 519:2014 standard
Book Free Consultation

Products Offerings by Q Sine Energy Solutions

Regenerative Electronic Load Bank

Regenerative Electronic Load Bank

Simulates real electrical loads for equipment commissioning tests.

Frequency Converter 1

Frequency Converter

Precise frequency control for sensitive industrial equipment.

Industrial Inverter 2

Industrial Inverter

Industrial three-phase inverter (10-120kva) delivering reliable, uninterrupted power for critical operations.

Static Var Generator

Static Var Generator (SVG)

Instant reactive power correction for near-unity power factor.

Active Harmonic Filter 2

Active Harmonic Filter

Eliminates harmonics, reduces THD below 3% per IEEE 519.

Hybrid Filter 2

Hybrid Filter

Combined harmonic mitigation and power factor correction solution.

RTPFC Panel 3

RTPCF Panel

Real-time power factor correction for dynamic industrial loads.

APFC Panel 1

APFC Panel

Automatic power factor correction reducing electricity penalties.

PLC Based Load Bank 1

PLC Based Load Bank

Programmable precision load testing for generators and UPS.

K Rated Transformers 1

K-Rated Transformers

Handles harmonic-rich loads without overheating or derating.

Servo Control Voltage Stabilizer SCVS 1

Servo Control Voltage Stabilizer

Maintains stable output voltage despite fluctuating grid supply.

ACDC PCS

AC/DC PCS

Enabling seamless bidirectional power with high efficiency and flexible integration.

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